Flexible flex Fluid Chain Jaw flange Gear Rigid Spacer PIN HRC MH NM universal Fenaflex Oldham spline clamp tyre grid hydraulic servo motor shaft Coupling
The function of Shaft coupling:
1. Shafts for connecting separately manufactured units such as motors and generators.
2. If any axis is misaligned.
3. Provides mechanical flexibility.
4. Absorb the transmission of impact load.
5. Prevent overload
We can provide the following couplings.
|Sleeve or muff coupling
|Split muff coupling
|Clamp or split-muff or compression coupling
|Variable speed coupling
|Bushed pin-type coupling
|Constant speed coupling
We are an industrial company specializing in the production of couplings. It has 3 branches: steel casting, forging, and heat treatment. Main products: cross shaft universal coupling, drum gear coupling, non-metallic elastic element coupling, rigid coupling, etc.
The company mainly produces the industry standard JB3241-91 swap JB5513-91 swc. JB3242-93 swz series universal coupling with spider type. It can also design and produce various non-standard universal couplings, other couplings, and mechanical products for users according to special requirements. Currently, the products are mainly sold to major steel companies at home and abroad, the metallurgical steel rolling industry, and leading engine manufacturers, with an annual production capacity of more than 7000 sets.
The company’s quality policy is “quality for survival, variety for development.” In August 2000, the national quality system certification authority audited that its quality assurance system met the requirements of GB/T19002-1994 IDT ISO9002:1994 and obtained the quality system certification certificate with the registration number 0900B5711. It is the first enterprise in the coupling production industry in HangZhou City that passed the ISO9002 quality and constitution certification.
The company pursues the business purpose of “reliable quality, the supremacy of reputation, commitment to business and customer satisfaction” and welcomes customers at home and abroad to choose our products.
At the same time, the company has established long-term cooperative relations with many enterprises and warmly welcomes friends from all walks of life to visit, investigate and negotiate business!
How to use the coupling safely
The coupling is an intermediate connecting part of each motion mechanism, which directly impacts the regular operation of each motion mechanism. Therefore, attention must be paid to:
1. The coupling is not allowed to have more than the specified axis deflection and radial displacement so as not to affect its transmission performance.
2. The bolts of the LINS coupling shall not be loose or damaged.
3. Gear coupling and cross slide coupling shall be lubricated regularly, and lubricating grease shall be added every 2-3 months to avoid severe wear of gear teeth and serious consequences.
4. The tooth width contact length of gear coupling shall not be less than 70%; Its axial displacement shall not be more significant than 5mm
5. The coupling is not allowed to have cracks. If there are cracks, it needs to be replaced (they can be knocked with a small hammer and judged according to the sound).
6. The keys of LINS coupling shall be closely matched and shall not be loosened.
7. The tooth thickness of the gear coupling is worn. When the lifting mechanism exceeds 15% of the original tooth thickness, the operating mechanism exceeds 25%, and the broken tooth is also scrapped.
8. If the elastic ring of the pin coupling and the sealing ring of the gear coupling is damaged or aged, they should be replaced in time.
Packaging & Shipping
Specific Safety Guidelines for Installing and Using Servo Couplings
Servo couplings are crucial components in motion control systems, and their installation and usage require adherence to specific safety guidelines to ensure safe operation and prevent accidents. Here are some essential safety considerations:
- Read the Manufacturer’s Instructions:
Always read and follow the manufacturer’s installation and usage instructions for the specific servo coupling model. Each coupling may have unique requirements and limitations that need to be understood before installation.
- Inspect the Coupling:
Prior to installation, inspect the servo coupling for any signs of damage or defects. Do not use a coupling that appears to be damaged, as it may compromise the overall performance and safety of the system.
- Proper Alignment:
Ensure the correct alignment of the shafts before installing the servo coupling. Misalignment can cause excessive stress on the coupling and lead to premature failure.
- Secure Mounting:
Ensure that the servo coupling is securely mounted to the shafts and other components. Use appropriate fasteners and follow torque specifications provided by the manufacturer.
- Use Safety Guards:
In some applications, moving parts of the servo coupling may pose a risk of entanglement or pinch points. Consider using safety guards or covers to protect personnel from potential hazards.
- Stay within Load and Torque Ratings:
Do not exceed the maximum load and torque ratings specified by the manufacturer. Overloading the servo coupling can lead to catastrophic failure.
- Regular Inspection and Maintenance:
Perform regular inspections of the servo coupling and associated components. Check for wear, misalignment, and any other issues that may affect the coupling’s performance.
- Operating Environment:
Consider the operating environment and choose a servo coupling material that can withstand the conditions, such as temperature, humidity, and exposure to chemicals.
- Electric Safety:
If the servo coupling contains electrical components, follow electrical safety guidelines when installing and connecting these elements.
- Training and Awareness:
Ensure that personnel involved in the installation, operation, and maintenance of the motion control system are adequately trained and aware of the safety guidelines and potential hazards.
Following these safety guidelines will help ensure the safe and efficient operation of the servo coupling and contribute to the overall safety of the motion control system and personnel involved.
Maintenance Practices to Prolong the Life of Servo Couplings
Regular maintenance is essential to ensure the longevity and optimal performance of servo couplings. Here are some maintenance practices that should be followed:
- Visual Inspection: Perform periodic visual inspections of the servo coupling to check for signs of wear, damage, or misalignment. Look for cracks, corrosion, or any other abnormalities that may affect the coupling’s performance.
- Lubrication: If the servo coupling requires lubrication, follow the manufacturer’s recommendations for the appropriate lubricant type and interval. Proper lubrication helps reduce friction, wear, and heat generation, extending the coupling’s lifespan.
- Torque Checks: Periodically check the torque of the coupling fasteners to ensure they are properly tightened. Loose fasteners can lead to misalignment and premature wear.
- Alignment Verification: Verify the alignment of the servo coupling and correct any misalignments. Proper alignment ensures efficient power transmission and reduces unnecessary stress on the components.
- Environmental Protection: Protect the servo coupling from environmental factors that can cause damage, such as dust, moisture, and chemicals. Consider using protective covers or seals if the application requires it.
- Load Analysis: Regularly analyze the loads on the servo coupling to ensure it is operating within its rated capacity. Avoid subjecting the coupling to excessive loads that could lead to premature failure.
- Operating Conditions: Monitor and maintain the operating conditions within the recommended parameters. High temperatures, excessive vibrations, or rapid temperature changes can adversely affect the coupling’s performance.
- Replacement Schedule: Establish a replacement schedule based on the manufacturer’s recommendations and the servo coupling’s expected service life. Replace the coupling when it reaches the end of its useful life to prevent unexpected failures.
- Proper Handling: Ensure proper handling during installation, maintenance, and removal. Avoid applying excessive force or shock that could damage the coupling.
- Training: Provide training to maintenance personnel on the proper procedures for handling and maintaining the servo couplings. Properly trained staff can identify potential issues and take appropriate actions to prevent damage.
By adhering to these maintenance practices, servo couplings can operate at their best, providing reliable and efficient motion control while extending their service life.
Finding Reputable Suppliers or Manufacturers of Servo Couplings for Specific Automation Needs
When looking for high-quality servo couplings to meet your specific automation needs, it’s essential to find reputable suppliers or manufacturers. Here are some methods and resources to help you in your search:
- 1. Online Search Engines:
Use popular search engines like Google or Bing to find suppliers and manufacturers of servo couplings. Try using specific keywords related to your automation needs, such as “high-torque servo couplings” or “precision motion control couplings.”
- 2. Industry Directories:
Check industry directories and databases that list suppliers and manufacturers of motion control components. Websites like Thomasnet, GlobalSpec, and Alibaba can be helpful in finding reputable companies.
- 3. Trade Shows and Conferences:
Attend industry-specific trade shows, exhibitions, and conferences related to automation and motion control. These events often feature numerous suppliers and manufacturers showcasing their products, giving you a chance to interact directly with them.
- 4. Motion Control Associations:
Explore websites and directories of motion control associations or societies. They often have lists of member companies that are reputable and adhere to industry standards.
- 5. Online Marketplaces:
Visit online marketplaces like Amazon, eBay, or specialized platforms for industrial equipment. While using these platforms, it’s crucial to verify the seller’s reputation and read customer reviews.
- 6. Industry Forums and Communities:
Participate in online forums or communities related to automation and motion control. Here, you can seek recommendations from experienced professionals or inquire about their experiences with specific suppliers or manufacturers.
- 7. Recommendations:
Ask for recommendations from colleagues, peers, or industry experts who have experience in automation and have worked with servo couplings. Their insights can lead you to reliable suppliers.
- 8. Supplier Websites:
Visit the websites of potential suppliers or manufacturers. Look for information about their product offerings, certifications, manufacturing processes, and customer reviews or testimonials.
- 9. Request for Quotations:
Contact multiple suppliers and request quotations based on your specific requirements. Compare the offerings, technical support, and pricing before making a decision.
- 10. Technical Support and Customization:
Consider suppliers or manufacturers who offer technical support and the option for customization to ensure that the servo couplings meet your precise automation needs.
Remember to assess the supplier’s reputation, product quality, certifications, and customer service before making a purchase. Taking the time to research and choose a reputable supplier will help ensure that you receive high-quality servo couplings that meet your specific automation requirements.
editor by CX 2023-12-06